About Ceramic Extruded Batts
Pressed Batts :-
Ceramic Extruded Batts or Pressed Batts are designed in strong and sturdy yet lightweight design to ensure to provide the best results. They are available in a range of different dimensions from 18mm 25mm to 38mm thinness. They are available with a part-hollow section that ensures to save energy while heating the batts during the firing in kiln. In addition, they are also available with more perforation to permit extra heat flow. Designed from high-quality NSIC (nitride bond), RBSIC (reaction bond), cordierite, alumina and other materials, they provide long lasting performance.
Features of Ceramic Extruded Batts or Pressed Batts:
- Minimum density with maximum durability
- Can withstand maximum temperature during firing
- Save energy in every firing
- Resistant to thermal shock cracking
Optimized for Heavy Load Kiln ApplicationsCeramic Extruded Batts are designed to withstand the rigorous demands of industrial kilns, making them ideal for ultra-heavy load bearing. Their exceptional mechanical strength and low water absorption ensure they maintain structural integrity under repeated thermal cycles, while their high thermal stability supports reliable, long-term performance in high-temperature environments.
Customizable to Fit Unique RequirementsAvailable in standard rectangular shapes as well as custom dimensions, these batts cater to a broad range of applications. Multiple thickness options from 12 mm to 50 mm provide flexibility for varying kiln setups, ensuring that both small-scale and industrial ceramic producers find a compatible solution. Each batt is manufactured according to specific customer requirements, ensuring optimal fit and function.
Engineered for Durability and PrecisionThe extrusion manufacturing process yields products with consistent density (2.3-2.5 g/cm) and low porosity, resulting in a smooth, slip-resistant surface. These attributes contribute to their long lifespan, high dimensional accuracy, and excellent resistance to thermal shock and corrosion, making Ceramic Extruded Batts a preferred choice for demanding firing operations.
FAQs of Ceramic Extruded Batts:
Q: What are Ceramic Extruded Batts used for in industrial settings?
A: Ceramic Extruded Batts are primarily used to support ceramic ware during firing processes in industrial kilns, furnaces, and ceramic processing plants. Their high strength and stability allow them to bear heavy loads even at extreme temperatures, ensuring safe and efficient firing.
Q: How are these ceramic batts manufactured and finished?
A: These batts are produced through an extrusion process, which provides a smooth, slip-resistant finish and ensures uniform density and low porosity across all products. The result is a highly durable and precise kiln shelf suitable for industrial applications.
Q: What thickness and shapes are available for Ceramic Extruded Batts?
A: The batts come in multiple thicknesses ranging from 12 mm to 50 mm to suit different kiln requirements. While the standard shape is rectangular, custom shapes and sizes can be supplied based on customer specifications, offering versatility for various kiln designs.
Q: What is the maximum operating temperature and load capacity of these batts?
A: Ceramic Extruded Batts can operate at temperatures up to 1400C and are engineered to support heavy weights, making them suitable for use in high-capacity, high-temperature kilns.
Q: What are the benefits of using ceramic extruded batts over other kiln support solutions?
A: These batts offer high thermal stability, excellent mechanical strength, resistance to thermal shock and corrosion, as well as a long service life. Their dimensional accuracy and low water absorption further enhance operational safety and consistency during firing processes.
Q: How are Ceramic Extruded Batts packaged and supplied?
A: They are securely packaged in wooden crates or boxes as per the customers requirement, ensuring safe transportation and delivery. Minimum order quantity (MOQ) and packaging specifications are flexible and can be tailored to individual needs.